System & Maintenance · DWG LS-020

Thermal expansion & fit calculator

Shaft, bore, and seal dimensional change with temperature. Linear growth, combined fit (clearance vs interference) across T₁→T₂, and multi-material CTE comparison. Treat results as an engineering starting point — verify against OEM fits and materials data.

Published method (linear thermal expansion)Last reviewed

Source: Agilent Laser and Optics User’s Manual, ch. 17, Table 17-1 (PDF)

Carbon steel (0.22% C), stainless 316 and brass / bronze (red brass, 85% Cu) coefficients match Agilent Table 17-1. The other coefficients are typical values; verify them for your materials.

Calculator
Dimension
Temperature
Component inputs
CTE: —
Shaft OD, bore ID, length, etc.
Temperature conditions
Shaft
CTE: —
Measured at assembly temperature
Housing / bore
CTE: —
Measured at assembly temperature
Seal / third element (optional)
CTE: — (not selected)
Bore / OD reference at T₁
Conditions
Same reference used for all materials
Materials
CTE reference — all materials
Material µin/in·°F µm/m·°C vs. carbon steel
Thermal Expansion Calculator  ·  CTE values are typical mid-range engineering references  ·  Verify against material datasheets for critical applications